Tel: +86-13777263762
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Tel: +86-13777263762
Email: [email protected]
An extrusion die is any item/tool that a manufacturing factory uses to produce items with fixed cross-sectional profiles such as pipes, wires etc. They basically act as customised molds (some of them are also referred to as pegs) with holes that allow materials such plastic/metal etc.) being shaped and elongated form or figure.
Extrusion dies come in vary hard shapes based on the product being manufactured. As an example, individual dies are made with one opening design to manufacture rods and tubes. These dies, on the other hand, are ideal for high-speed small-part production with multiple strands and openings. Furthermore, crosshead dies are mostly used in the cable and wire industry to provide continuous lengths of cables or wires consisting multiple layers; each conveying a specific purpose.
Regular cleaning and lubrication are also important to extend the life of extrusion dies, because too much material can accumulate and clog up different openings. With use, these dies will need repair to accommodate the wear and tear of that large volume, rendering a skilled technician with knowledge on how the die mechanics works.
Sometimes custom extrusion dies are required by manufacturers to manufacture certain parts. In custom die development, we need to consider shape and part size would be like what material can select for them and check how temperature properties viscosity flow rate etc. of molten state if it possible reach all this property then manufacturers start case with trial run. When these things are considered, the die can be designed to produce a perfectly distributed amount of molten material so that the final product is what its shape and size was intended.
The efficient performance and the quality of manufacture are largely determined by selecting suitable extrusion die. Choosing a die with accurate dimensions and the correct shape allows manufacturing to meet necessary end product specifications. In addition, selecting a die that has the correct amount of holes or slit will result in faster production and less material waste running. In conclusion, while extrusion dies might seem to be fairly basic components they do play an important role in the manufacturing process(es) involved. These are just some of the many factors that companies need to take into account when working with dies in order to produce cost-effective, high-quality products.
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