Tel.: +8613777263762
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Tel.: +8613777263762
E-Mail: [email protected]
A compound die is a unique tool designed to cut different shapes out of flat material. This is a one of its kind tool because it has got two or more punches part. Punch by a technique that drills them all at the selfsame reading which is real facilitative in numerous cases these punches can entirety unitedly to cut variant shapes. Compound dies are used frequently in manufacturing where many other items, like car parts or electronic devices make use of a compound die. The need this in-order to make all the things easier and faster. The way the punches are set up, they can all cut different shapes - multiple at a time. The tools consist of an upper part and a lower part which is attached to press machine. The material is then placed on the press and when it activated pressure holds down cuts parts out to create shapes that are required.
But there are so many good points to using compound die tooling that manufacture really cant be improved any other way. It has the ability to cut multiple shapes at a time, this is an obvious advantage. This allows to significantly reduce the labor costs and human resources, because employees do not need to handle a material. Greater efficiency in the worker helps to speed up mass production as a whole. Another cost saving from this type of cutting is that you can use a compound die, rather than requiring unique tools for every shape. That means less money given to tool vendors, and for most businesses that is huge. They also make very precise Advancements in the Craft shapes, meaning that the final products are high quality. And these tolerances are critical, especially for parts that must house other components correctly.
It requires a great deal of thought and planning to make a compound die. Problem-solving is not a fast thing that you can do without thinking. Now, you already know what shapes do you want to cut and how many punches will be required. NEXT comes this step WHICH is VERY ESSENTIAL as IT LAYS the FOUNDATION OF THE WHOLE PROCESS. After this, you must figure out the order of punches in the die. They should be displayed in such a manner so as to have the maximum use of material while producing minimum waste. The rule of thumb is matter cannot be wasted to increase costs and reduce efficiency. More importantly, you should also consider how the punches will be taken down. Thereby aiding a smooth and efficient cut. Finally, note what size and thickness of material you are using to ensure it can cut the shapes effectively with your die.
But despite the advantages of compound die cutting, it can present issues as well. Punches can end up becoming blunt quite quickly. The problem is the duller they are(seen damage to ones not that old)and then do not cut as good so your edges on the cuts will be less defined. The dies should be checked frequently and have any worn parts replaced to fix this issue. This maintenance is essential in keeping the die working well. The punches may also stick with the material causing another issue to arise. If this sticking in gears occurs, the new edges are changed.edge or some fibers/felts can change how well they cut accurately. Making an effort to clean out the punches regularly can help prevent this and keep things working smoothly. Finally, if the cutting is wrong it might be that settings were not appropriate. Making the cutting efficient and basically ensure everything is cut correctly.properly set up your settings of anything we want to do.
A compound die needs to be good maintained in order for it to work well and last longer. Clean and inspect the die parts at regular intervals in order to prevent wear. You need to do regular maintenance and you should be able to spot any potential problems early on. Replace any worn-out or damaged components right away, so as to not put additional strain on everything. Lubrication of the moving parts will also minimize friction and can increase life expectancy of the die. This is crucial as it ensures smooth operation. Finally you need to store and handle the die properly so no damage will be done. Even with proper storage and careful handling, a die has only so many turns in its structure.
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